The Sunrise™ Factory

The Assembly Line
For Solar Is Here

The Factory That Builds Gigawatts

Material Prep + Loading

Materials prepped and loaded for assembly

Bay Assembly

Autonomous bay assembly

Bay Installation

Bay delivery and installation

QA/QC Handoff

QA/QC data logged for every module

Every Site.
Any Time.

A turnkey crew and factory that brings your site from piles to mechanical completion.

Throughput per Shift
0.5–1 MW
Mechanical Install Labor Hours Replaced
75%
Footprint
60’ x 120’
Operational Capacity
24/7/365

How the Sunrise factory works

An overhead diagram of the Sunrise factory showing assembly and deployment areas.

  1. Charge handles all material prep and loading, from unbundling torque tubes to loading modules and mounting brackets.

  2. The dual-track conveyor system precisely moves, orients, and positions torque tubes for assembly.

  3. The sheltered main bay assembly line is flexibly programmed to build dozens of bay configurations.

  4. Assembled bays of 5–9 modules are transported and installed on piles as complete units.

What We Handle

Charge automates all structural assembly, from factory loading through row installation and QA/QC Handoff. EPC retains responsibility for civil prep and electrical balance-of-system work.

  • Civil Earthworks, Trenching
  • Pile Driving
  • Deliveries + Laydown
  • Material Prep + Loading
  • Bay Assembly
  • Bay Installation
  • QA/QC Handoff
  • Electrical Wiring + Cable Management
  • Combiner Boxes + Inverters
  • Commissioning + COD
An aerial view of the Sunrise factory assembling a solar bay on site.

Built for real construction conditions, standard project sites, and the demands of utility-scale production.

Daily Throughput
850–1,000 PV Modules
System Crew
10 People
PV Compatibility
Utility-Scale Formats
Setup / Teardown
1 Day
Operating Temp
−4°F to 125°F
Operating Conditions
Winds up to 25 mph

Transparency Through Technology

Real-Time Tracking

Sunrise identifies component features in real-time, verifies placement within tolerance, and confirms accuracy before fastening, eliminating human error from the assembly sequence.

100% Recording

Every fastening operation logs torque measurements, serial numbers, timestamps, and placement images, creating a complete record for traceability and serviceability.

Our Standards

A Safer Worksite

A Charge team member works beneath a solar bay.

Crew Included

Charge provides a trained crew to operate each Sunrise factory, reducing the overhead of hiring a crew to work in remote locations.

A crew member monitors equipment beneath a solar bay.

Less Risk

By automating 75% of array assembly and installation, Charge reduces the exposure and costs of a large manual crew.

A worker stands beside installation equipment at the solar site.

Zero Lifting

Robotic arms handle all component movement, eliminating one of the leading causes of injury on a solar site.

Join Us to Massively
Scale Solar Energy.

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